KIA Niro: DCT(Dual Clutch Transmission) System
Specifications
Double Clutch Transmission
Warning
- Refer to oil replacement procedure due to drained oil quantity can be more or less than oil capacity.
- If genuine DCT oil that is developed for best performance is not using, it may cause the problems of transmission performance.
Clutch Actuator
Gear Actuator
Inhibitor Switch
Input speed sensor
Tightening Torques
Lubricants
Special Service Tools
Tool Name / Number /Illustration /Description
Engine support fixture
(bar)
09200-3N000/ /Used for holding
engine
assembly when
removing / installing
transmission
Used with the supporter
(09200-2S000)
Engine support fixture
(supporter)
A: 09200-2S000
B: 09200-2S100
C: 09200-2S200/ / Used for holding
engine
assembly when
removing / installing
transmission
Used with the bar (09200-
3N000)
Oil seal installer
A: 09430-C1190
(Installer)
B: 09231-H1100
(Handle)/ /Used for installing
differential oil seal
Inhibitor switch guide
pin
0K948-E4000/ / Used for fixing "N"
range
when installing inhibitor
switch
Clutch actuator
remover
09430-G2100/ / Used for removing
clutch
actuator assembly
Dual clutch remover
09430-C1180/ / Used for removing
dual
clutch assembly
Dual clutch installer
09430-2A240/ / Used for installing
dual
clutch assembly
Clutch actuator
adjustment jig
09430-F0100/ / Used for adjusting
clutch
actuator
Used with the clutch
actuator adjuster (09430-
C1300)
Clutch actuator
adjuster
09430-C1300/ / Used for adjusting
clutch
actuator
Used with the clutch
actuator adjustment jig
(09430-F0100)
- DCT (Dual Clutch Transmission) System - Troubleshooting
- DCT(Dual Clutch Transmission) Repair procedures
- Transmission Gear Oil Repair procedures
- Dual Clutch Transmission Control System
- DCT Control Module (TCM), Repair procedures
- Clutch Actuator Assembly
- Clutch Actuator Motor
- Gear Actuator Assembly, Repair procedures
- Input speed sensor | Inhibitor Switch
- Inhibitor Switch Repair procedures
- Shift Lever | Shift Cable
- Dual Clutch System
READ NEXT:
DCT (Dual Clutch Transmission) System - Troubleshooting
Trouble symptom:
Warning lamp ""E"" is illuminated(Driving is only possible with 1/R gear)
Probable cause → Remedy
DCT learning not performed → Perform the DCT manual l
DCT(Dual Clutch Transmission) Repair procedures
Components
Hybrid drive motor assembly
DCT (Double Clutch Transmission) assembly
Gear actuator assembly
DCT support bracket
Inhibitor switch
Clutch actuator assembly
Dual clutch assembly
Engine clutch actuator assembly
Remova
Transmission Gear Oil Repair procedures
Oil Level Check
Inspection
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Remove the oil filler plug (A or B).
Check the condition of the oil and make sure that it is at the proper
SEE MORE:
Hybrid Control System / Components And Components Location
HPCU (Hybrid Power Control Unit)
On-Board Charger (OBC)
Charge Port
Power Cable (HPCU↔HSG,Electronic A/C
Compressor)
Power Cable (HPCU↔Main High Voltage Battery System)
Power Cable (Main High Voltage Battery System ↔ Sub High
Dual Clutch Assembly
Components
Retaining ring
Spline hub
Snap ring
Dual clutch assembly
Dual Clutch Assembly Repair procedures
Removal
Remove the hybrid drive motor & dual clutch transmission assembly from
the vehicle.
(Refer to DCT Syst
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