KIA Niro: Dual Clutch Assembly

Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Dual Clutch Assembly

Components

Retaining ring
Spline hub
Snap ring
Dual clutch assembly

Dual Clutch Assembly Repair procedures

Removal

Remove the hybrid drive motor & dual clutch transmission assembly from the vehicle.

(Refer to DCT System - "DCT")
Remove the hybrid drive motor assembly from the DCT assembly.

(Refer to Hybrid Motor System - "Hybrid Drive Motor Assembly")
Remove the spline hub (B) after removing a retaining ring (A).

Remove the snap ring (A).

Remove the dual clutch assembly (A) by using the special service tool (09430-C1180).

Installation

Installation

Warning

Check that the input shaft spline part (A) is sufficiently greased before installing the dual clutch assembly. If the input shaft spline part is not greased, apply the grease to 10 mm (0.3937 in.) on each spline end.
If an excessive amount of grease is applied, it may get scattered by centrifugal force, contaminating the clutch disc. This can lead to loss of friction force.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.15 - 0.25 g

If dual clutch assembly needs replacement, perform the clutch wear compensation Initialize.

(1) Remove the fork cover (A).

(2) Remove the clutch actuator assembly (A).

(3) Perform the clutch wear compensation Initialize.

(Refer to Double Clutch Transmission Control System - "Clutch Actuator Assembly")

(4) Install the the clutch actuator assembly (A).

Tightening torque : 19.6 - 26.5 N*m (2.0 - 2.7 kgf*m, 14.5 - 19.5 lb*ft)

(5) Install the fork cover (A).

Tightening torque : 3.9 - 5.9 N*m (0.4 - 0.6 kgf*m, 2.9 - 4.3 lb*ft)

Install the double clutch assembly (A) by using double clutch installer (09430-2A240).

Install the snap ring (A).

Install the spline hub (B) and the retaining ring (A).

Warning

Warning

Check the installation condition of retaining ring after installing.

Install the hybrid drive motor assembly to the DCT assembly.

(Refer to Hybrid Motor System - "Hybrid Drive Motor Assembly")
Install the hybrid drive motor & dual clutch transmission assembly to the vehicle.

(Refer to DCT System - "DCT")

Clutch Engagement Fork and Engagement Bearin

Components Engagement bearing 2 (Even) Engagement bearing 1 (Odd) Engagement bearing sleeve Engagement fork 1 (Odd) Engagement fork 2 (Even) Clutch Engagement Fork and Engagement Bearing Repair procedures Removal Remove the du

Hybrid Motor System

Specifications Hybrid Drive Motor Hybrid Starter Generator (HSG) Electric Water Pump (EWP) Coolant Tightening Torques Special Service Tools Tool Name / Number/ Illustration / Description Pressure cap pressure checke

Hybrid Drive Motor Assembly

SEE MORE:

Seat Belt System

Pretensioner (BPT) / Description And Operation The Seat Belt Pretensioners (BPT) are installed inside Center Pillar (LH & RH). When a vehicle crashes with a certain degree of frontal impact, the pretensioner seat belt helps to reduce the se

Necessary vehicle inspections

Be sure to check the following fluid levels on a regular basis at the exact interval: Engine oil Engine coolant Brake fluid Washer fluid For more details, refer to "Maintenance" WARNING Focus on the road while driving. The