KIA Niro: High voltage battery system inspection guide

Warning

  • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to read and follow the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  1. Carry out a visual inspection to determine whether the vehicle requires general repair or accident repair.
  2. For the general repair, perform the repair based on the repair process for that DTC code.
  3. For the car accident repair, determine the accident type before repair.

1) Electrical Accidents

  • Over-charge/discharge: Displays a battery over voltage (P1B71) code /low voltage (P1B70) code (Refer to the DTC diagnosis guide).
  • Short: Displays a high voltage short (P1B77, P1B25) codes (Refer to the DTC diagnosis guide).

2) Fire

3) Collision

3) Collision

4) Submersion

4) Submersion

Main Fuse Inspection

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Turn the ignition switch OFF and disconnect the auxiliary 12V battery negative (-) terminal. Shut off the high voltage. (Refer to Hybrid Control System - "High voltage Shut-off Procedures") Remove the center tra

 Measuring insulation resistance using an insulation tester

Warning Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. Be sure to

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 Trailing Arm Repair procedures

Removal Disconnect the battery negative cable. Remove the wheel and tire. Tightening torque: 107.9 - 127.5 N*m (11.0 - 13.0 kgf*m, 79.6 - 94.0 lb*ft) Warning Be careful not to damage the wheel nuts when removing the wheel and tire.

 Smart Key Repair procedures, Smart Key Unit

Adjustment Smart Key Code Saving Connect the VCI II in driver side crash pad lower panel, turn the power on KDS. Select the vehicle model and then do "Smart key code saving". After selecting "Smart Key Code

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