KIA Niro: Electric A/C Compressor

Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual / Heating, Ventilation and Air Conditioning / Air Conditioning System / Electric A/C Compressor

Electric A/C Compressor body inside inspection

Electric compressor body inside check procedure.

1) Remove the low-pressure pipe from the electric compressor.

2) Check if the copper wire and white thread inside of the compressor was contaminated.

To check the compressor motor, measure the resistance of the 3-phase power pin.

1) If the 3-phase resistance value is out of specification, it means motor malfunction. Replace the whole compressor assembly.

Electric A/C Compressor inverter inspection

Electric A/C Compressor inverter inspection

To check the compressor inverter, measure the resistance value of the compressor's high voltage pin, low voltage pin and insulation.

(1) High voltage pin

Normal resistance value : 100 ↑

Abnormal resistance : 100 ↑

(2) Low voatage pin

Measure CAN HIGH/LOW Resistance

Measure terminals 2 and 5.

Normal : 120 Ω Abnormal : inverter short-circuited (=0Ω)

Measure CAN Ground Resistance

Measure terminals 1 and 2 / 1 and 5.

Normal : 13~14 KΩ / 200~600 KΩ (High Performance DSP Specifications) Abnormal : inverter short-circuited (=0Ω)

Measure Interlock HIGH/LOW Resistance measure (Connect high voltage connector (A) and measure low voltage (B) 3 and 6 resistance.)

Normal : Below 1.0 Ω Abnormal : MΩ

Warning

Warning

Compressor insulation resistance measurement.

Normal resistance value : check insulation resistance (Minimum : 100 MΩ) (@500 Vdc, no coolant)

Replacement

Replacement

Inverter kit / Body kit

Remove the battery (-) cable. Disconnect the high voltage circuit. (Refer to Generals) Use the recovery/reproduction/charging device to recover the coolant. Warning When removing the connector between the vehicle and the compressor,

Condenser

Condenser Components and components location Condenser Condenser Repair procedures Inspection Check the condenser fins for clogging and damage. Clean and blow compressed air on any clogged fins. Unfold any bent fins with a

A/C Pressure Transducer

A/C Pressure Transducer Components and components location A/C Pressure Transducer Description A/C pressure transducer measures the pressure in high pressure line and converts it into voltage. Based on the converted voltage, engine ECU

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Lighting controls (Kia NIRO Hybrid)

Operating lights Type A Type B Type C Operation / Tailamps and headlamps will turn ON or OFF automatically depending on the amount of light outside the vehicle. Position & Taillamp ( ) Low beam

Cowl Cross Bar Assembly

Cowl cross bar assembly Replacement Remove the cowl top cover. (Refer to Cowl Top Cover - "Repair procedures") Remove the main crash pad assembly. (Refer to Crash Pad - "Main Crash Pad Assembly") Remove the c