KIA Niro: Hybrid Control System / Description And Operation
The Hybrid Electric Vehicle (HEV) uses hybrid power source (Engine, Electric motor), so its fuel efficiency is relatively high and exhaust emission is very small compared to the traditional vehicle which uses only engine as power source. It consists of the engine, motor, high voltage battery and control modules.
In Electric Vehicle (EV) mode, the HEV is driven by only the electric motor, but engine supports the motor in case the vehicle needs more power (HEV Mode).
The electric motor not only drives the vehicle but also generates electric energy during regenerative braking for charging the high voltage battery.
HEV Operation Mode and Power Flow
Driver Mode
Warning Lamp
Items
- MIL Lamp
Description
- Lamp ON : Engine Management System (EMS) fault
Items
- Service Lamp
Description
- Lamp ON : Hybrid related system fault
Items
- READY Lamp
Description
After ignition START
- Lamp ON : HEV in normal condition is ready to drive (Engine may or may not start)
- Lamp OFF : HEV is not ready to drive
During driving
- Lamp ON : HEV is ready to drive
- Lamp Blinking : HEV in faulty condition (HEV in limited operating mode)
- Lamp OFF : HEV is not ready to drive
Related Control
Module
HPCU (HCU)
Items
- EV MODE Lamp
Description
- Lamp ON : EV mode (Electric motor only)
- Lamp OFF : HEV mode (Engine running)
Related Control
Module
HPCU (HCU)
READ NEXT:
Hybrid Control System / Components And Components Location
HPCU (Hybrid Power Control Unit)
On-Board Charger (OBC)
Charge Port
Power Cable (HPCU↔HSG,Electronic A/C
Compressor)
Power Cable (HPCU↔Main High Voltage Battery System)
Power Cable (Main High Voltage Battery System ↔ Sub High
Hybrid Power Control Unit (HPCU) connector and high voltage cable
Hybrid Power Control Unit (HPCU) terminal And Input/Output signal
HPCU Terminal Function
Connector (C133-S) (94Pin) : HPCU signal input and control
High Voltage Cable (C133-P) (2 Pin) : HPCU↔Power Relay Assembly
Hybrid Power Control Unit (HPCU)/ Repair procedures
Warning
Be sure to read and follow the "General Safety Information and
Caution" before doing any work related with the high voltage
system. Failure to follow the safety instructions may result in serious
electrical injuries.
B
SEE MORE:
Resolver Sensor Repair procedures | Motor Temperature Sensor Repair procedures
Inspection
Hybrid Drive Motor
Inspect the resolver sensor resistance.
If the resolver sensor needs to be replaced, replace the hybrid drive motor assembly.
(Refer to Hybrid Motor Assembly - "Hybrid Drive M
Battery Tester - The MDX-670P Analyzer
The MDX-670P battery conductance and electrical system analyzer tests
batteries as well as starting and charging
systems for vehicle.
It displays the test results in seconds and features a built-in printer to
provide a copy of the results.
Categories
- Home
- KIA Niro EV, Hybrid - Second generation - (SG2) (2021-2024) - Owner's manual
- Kia Niro - First generation - (DE) (2017-2022) - Service and Repair Manual
- Contact Us