KIA Niro: Fly Wheel Repair procedures

Components

1. Water jacket insert
2. Cylinder block
3. Oil ring
4. Rear oil seal
5. Crankshaft upper bearing
6. Thrust bearing
7. Crankshaft
8. Pilot bearing
9. Crankshaft lower bearing
10. Crankshaft lower bearing cap
11. Ladder frame
12. Piston ring
13. Piston
14. Snap ring
15. Piston pin
16. Connecting rod
17. Connecting rod upper bearing
18. Connecting rod lower bearing
19. Connecting rod bearing cap

Fly Wheel Repair procedures

Removal and Installation

Warning

• Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
• Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries

1. Shut off the high voltage circuit.

   (Refer to Engine Mechanical System - "High Voltage Shut off Procedure")

2. Remove the dual clutch transmission.

   (Refer to Double Clutch Transmission (DCT) - "Double Clutch Transmission Assembly")

3. Remove the engine clutch disk and clutch cover.

   (Refer to Engine Clutch System - "Clutch Cover and Disk")

4. Remove the flywheel (A).

Tightening torque : 78.5 - 88.3 N*m (8.0 - 9.0 kgf*m, 57.9 - 65.1 lb*ft)

Warning

Always use new flywheel bolts.

5. Install in the reverse order of removal.

Water Jacket Insert Repair procedures

Removal and
Installation

1. Remove the cylinder head.

   (Refer to Cylinder Head Assembly - "Cylinder Head")

2. Remove the water jacket insert (A).

3. Install in the reverse order of removal.

READ NEXT: